Surge Protective Devices (SPDs) - Classification, Selection, and Operating Principle

Lecture



Modern people, trying to keep up with the times, fill their homes with electrical appliances of all kinds. But not every homeowner stops to think that if the mains experiences even a very brief voltage surge many times higher than the rated value, their entire expensive collection of electrical and electronic equipment can fail. What's notable is that the effect of overvoltage on electrical loads is particularly damaging because the affected equipment is usually beyond repair. This kind of force majeure, while not frequent, is a guaranteed possible consequence of overvoltage in the mains caused by a lightning strike, a fault-induced phase overlap, or switching processes. Electrical equipment is protected against this by so-called surge protective devices. We take a look below at how SPDs work, their classes, and the differences between them.

Types of surge overvoltages
Surge Protective Devices (SPDs) - Classification, Selection, and Operating Principle

Surge overvoltages are voltage spikes with a maximum duration of less than 1 millisecond

Classification of SPDs

Surge protective devices form a broad, general category. This category of devices can be divided into classes:

  • Class I. Designed to protect against a direct lightning strike. These devices must be installed, without exception, in the main distribution boards of administrative and industrial buildings and residential apartment blocks.
  • Class II. Provide protection for electrical distribution networks against overvoltages caused by switching processes, and also serve as the second stage of protection against the effects of a lightning strike. They are mounted and connected to the network in distribution panels.
  • Class III. Used to protect equipment from surge overvoltages caused by residual voltage spikes and asymmetrical voltage distribution between the phase and neutral conductors. Devices of this class also function as high-frequency interference filters. They are most relevant for private houses or apartments, and are connected and installed directly at the point of use. Particularly popular are devices manufactured as modules with quick-release mounting for installation on a DIN rail, or in the form of electrical sockets or plugs.

Surge Protective Devices (SPDs) - Classification, Selection, and Operating Principle

Types of devices

All devices that provide protection against surge overvoltages are divided into two types, which differ in design and operating principle. Let's look at how different kinds of SPDs work.

Surge Protective Devices (SPDs) - Classification, Selection, and Operating Principle

Valve and spark-gap arresters. The operating principle of arresters is based on the spark-gap effect. Their design incorporates an air gap in the link connecting the power line phases to the grounding loop. At the rated voltage, the circuit in this link is broken. When a lightning strike causes overvoltage on the power line, the air gap breaks down, the circuit between phase and ground closes, and the high-voltage pulse is discharged directly to ground. The design of a valve arrester with a spark gap in the circuit includes a resistor across which the high-voltage pulse is dissipated. Arresters are most commonly used in high-voltage networks.

Surge Protective Devices (SPDs) - Classification, Selection, and Operating Principle

Surge Protective Devices (SPDs) - Classification, Selection, and Operating Principle

Design of an arrester

Operating principle of an arrester

Surge Protective Devices (SPDs) - Classification, Selection, and Operating Principle

Surge Protective Devices (SPDs) - Classification, Selection, and Operating Principle

Surge arresters (metal oxide surge arresters, MOSAs). These devices have replaced the outdated and bulky spark-gap arresters. To understand how a surge arrester works, one needs to recall the properties of nonlinear resistors, since the operating principle of an MOSA is based on their current-voltage characteristics. A varistor is used as the nonlinear resistor in an SPD. For those not well versed in the finer points of electrical engineering, here is some information on what it consists of and how it works. The main material used to make varistors is zinc oxide. Mixed with oxides of other metals, it forms an assembly consisting of p-n junctions with characteristic current-voltage properties. When the mains voltage is within its rated parameters, the current through the varistor is close to zero. The moment an overvoltage occurs, the current through the p-n junctions rises sharply, which brings the voltage back down to its rated value. Once the network parameters return to normal, the varistor reverts to a non-conducting state and has no effect on the operation of the device.

Surge Protective Devices (SPDs) - Classification, Selection, and Operating Principle

The compact size of MOSAs and the wide variety of these devices have made it possible to significantly expand their range of applications; it has become possible to use SPDs as overvoltage protection for private houses or apartments. However, varistor-based surge limiters, despite all their advantages over spark-gap arresters, have one significant drawback: a limited operating life. Because of their built-in thermal protection, the device remains inoperative for some time after tripping, which is why the SPD housing includes a quick-release mechanism that allows the module to be replaced quickly.

Varistor-based SPD
Surge Protective Devices (SPDs) - Classification, Selection, and Operating Principle

Design of a varistor-based SPD

Surge Protective Devices (SPDs) - Classification, Selection, and Operating Principle

Operating principle of a varistor-based SPD

Surge Protective Devices (SPDs) - Classification, Selection, and Operating Principle

Purpose of the thermal protection in a degrading varistor

Key parameters of SPDs. Selection and application features of SPDs

Overvoltages in the mains pose a serious threat to electrical equipment. They can be caused by lightning strikes, short circuits, or faults or switching events in the power supply system. SPDs — surge protective devices — are used to protect the network and the equipment connected to it.

A distinction is made between direct lightning strikes, when lightning hits a building or its utility lines, and indirect strikes — discharges near electrical infrastructure facilities. In turn, SPDs come in three types (also called classes):

  • Type 1 – withstands a direct lightning strike. Such SPDs are installed in the main distribution boards of buildings and structures.
  • Type 2 – serves as the second level of lightning protection and protects electrical networks from switching-related overvoltages. They are installed in distribution panels.
  • Type 3 – designed to protect equipment and household appliances from overvoltages and high-frequency surge interference in apartments and private homes. Such SPDs are installed just ahead of the electrical loads.

SPDs protect against surge current, but they themselves need protection in case the electrical network fails. For this reason, circuit breakers, including molded-case circuit breakers, are placed in the circuit ahead of the SPD. Standard fused devices can be used as backup fuses for SPDs.

AC SPDs are by far the most widely available on the market. DC SPDs also exist, but so far they have found only limited use, for example in networks powered by solar panels.

Surge Protective Devices (SPDs) - Classification, Selection, and Operating Principle

Surge Protective Devices (SPDs) - Classification, Selection, and Operating Principle

Surge Protective Devices (SPDs) - Classification, Selection, and Operating Principle

Surge Protective Devices (SPDs) - Classification, Selection, and Operating Principle

Designations and markings

Surge Protective Devices (SPDs) - Classification, Selection, and Operating Principle

How to set up protection?

Before installing and connecting surge protection devices, grounding must be installed in the house, otherwise all the work of setting up the SPDs will lose all its meaning. The classic scheme provides for 3 levels of protection. Arresters (Class I SPDs) providing lightning protection are installed at the incoming supply. The next protective device, Class II, usually an MOSA, is connected in the building's distribution panel. Its degree of protection should reduce the overvoltage to levels safe for household appliances and the lighting network. Close to electronic products sensitive to current and voltage fluctuations, it is advisable to connect a Class III SPD.

Surge Protective Devices (SPDs) - Classification, Selection, and Operating Principle

When connecting an SPD, current protection and short-circuit protection must be provided by means of an input circuit breaker or fuses. We will cover the installation of these protective devices in more detail in a separate article.

So we have covered how SPDs work, their classes, and the differences between them. We hope this information has been useful to you!

See also

  • RCBO (differential circuit breaker)
  • gas discharge arrester
  • RCD
  • circuit breaker
  • varistor

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